One Shot Mold Plant
Imperial’s One Shot Mold Plant is engineered for high-performance molding, delivering exceptional versatility for solid, inclusion-filled, and one-shot center-filled products. Operating at speeds of up to 20 molds per minute, this system is ideal for confectionery manufacturers seeking both precision and production efficiency.
Available in both intermittent and continuous chain circuits, our One Shot Mold Plant delivers flexible production options tailored to your needs.
Explore the One Shot Mold Plant
Take the One Shot Mold Plant for a 360° spin
Key features of the One Shot Mold Plant
Whether you’re molding solid chocolate, filled bars, or confections with inclusions, the One Shot Mold Plant is designed to meet the demands of high-volume chocolate production.
Our mold heating system ensures each mold is fully warmed before depositing. This helps deliver superior product quality and consistent results, especially when working with chocolate and other temperature-sensitive materials.
The piston block and deposit plate are fully exchangeable, allowing manufacturers to quickly adapt to different products and production requirements. This flexibility makes the system an ideal solution for companies producing a wide range of confectionery items.
Specifications
| Capacity | 5 molds / min – capacity approx. 250 kg/h 10 molds / min – capacity approx. 500 kg/h 15 molds / min – capacity approx. 750 kg/h 20 molds / min – capacity approx. 1000 kg/h |
| Mold heating system | Surface sensor controlled mold heating, fully warms mold impressions for consistent product quality, especially for chocolate. |
| Water-jacketed hopper | Independent temperature control and variable-speed agitator for smooth product flow. |
| Servo-driven control | Precise control over piston stroke and speed for accurate filling and center-to-shell ratio. |
| HMI | Easy operation on touch panel. |
| Recipe handling | Easy recipe controlled product shifting. |
| Chain mold circuit | Continous product transport in chain guide system, durable with auxiliary drives and easy mold change access. |
| Vibration stations | Horizontal and vertical mold shaking, six stations with adjustable speed, amplitude, and direction for optimal mold filling. |
| Heated shaking | Heated shaking system, thermostatically controlled. |
| Noise reduction | Insulated panels reduce operational noise for a comfortable workspace. |
| Cooling system | Cooling section delivered in modules, with 40 mm insulation, refrigerant or chilled water cooling coils; designed for easy cleaning access. |
| De-molding and takeaway | Efficient mold-twister and de-molder, vibrating de-mold station with belt tracking conveyor for smooth product removal. |
| Suspended molds | Centre-suspended or diagonal suspended molds. |
| Touch screen interface | Allen-Bradley screen for easy control and monitoring of all functions. |
| Custom options | Includes dry inclusion feeder, infrared mold heater, stainless steel frame, and extra cooling sections. |
| Cooling time | Configurable cooling duration with optional extended sections. |
Installation and Getting Started
Swift Setup for Maximum Efficiency
Start production with minimal downtime as Imperial’s expert team installs and optimizes your system efficiently. Our state-of-the-art technology simplifies setup, while our dedicated support team ensures a smooth launch. This allows you to focus on maximizing productivity and meeting your production goals from day one.
Quality Assured Through Testing
Every machine is thoroughly tested before shipping to ensure reliable performance in your production environment.
Effortless Integration with Your Existing Systems
We design our equipment for seamless integration, allowing it to enhance your production line while maximizing overall efficiency.
Reach Out to Learn More About the One Shot Mold Plant
Ready to take your production to the next level with the One Shot Mold Plant? Request a custom quote by filling out the form below with your specific requirements, such as mold size, desired output, and cooling needs.
Get a Quote from Imperial
Print Materials & Documents
AMC SuperNova Temper
- High quality tempered masses for any purpose.
- The right tempering technology regardless of your needs.
- Range from 50kg/h to 1,000kg/h.
Fusionshot Depositor
- Up to 30 different recipes.
- Up to 20 deposits per minute.
- 2 x 12 pistons.
Chocolate Melting Tanks
- Hygienic stainless steel.
- Water jacket with 40 mm insulation for energy saving.
- Capacity up to 3,000 kg.