Explore the One Shot Mold Plant

Take the One Shot Mold Plant for a 360° spin

Key features of the One Shot Mold Plant

Whether you’re molding solid chocolate, filled bars, or confections with inclusions, the One Shot Mold Plant is built to meet the demands of high-volume chocolate production.

Our mold heating system ensures that each mold is completely warmed before depositing, allowing for superior product quality and consistency, especially when working with chocolates and other temperature-sensitive materials.

The piston block and deposit plate are fully exchangeable, allowing manufacturers to quickly adapt to different products, increasing flexibility in production. This versatility makes it ideal for companies producing a variety of confectionery items.

Specifications

Capacity5 molds / min – capacity approx. 250 kg/h
10 molds / min – capacity approx. 500 kg/h
15 molds / min – capacity approx. 750 kg/h
20 molds / min – capacity approx. 1000 kg/h
Mold heating system Surface sensor controlled mold heating, fully warms mold impressions for consistent product quality, especially for chocolate.
Water-jacketed hopperIndependent temperature control and variable-speed agitator for smooth product flow.
Servo-driven controlPrecise control over piston stroke and speed for accurate filling and center-to-shell ratio.
HMIEasy operation on touch panel.
Recipe handlingEasy recipe controlled product shifting.
Chain mold circuit Continous product transport in chain guide system, durable with auxiliary drives and easy mold change access.
Vibration stationsHorizontal and vertical mold shaking, six stations with adjustable speed, amplitude, and direction for optimal mold filling.
Heated shakingHeated shaking system, thermostatically controlled.
Noise reductionInsulated panels reduce operational noise for a comfortable workspace.
Cooling systemCooling section delivered in modules, with 40 mm insulation, refrigerant or chilled water cooling coils; designed for easy cleaning access.
De-molding and takeawayEfficient mold-twister and de-molder, vibrating de-mold station with belt tracking conveyor for smooth product removal.
Suspended moldsCentre-suspended or diagonal suspended molds.
Touch screen interfaceAllen-Bradley screen for easy control and monitoring of all functions.
Custom optionsIncludes dry inclusion feeder, infrared mold heater, stainless steel frame, and extra cooling sections.
Cooling timeConfigurable cooling duration with optional extended sections.

Installation and getting started

Swift setup for maximum efficiency

Start production with minimal downtime thanks to Imperial’s streamlined installation solutions. Our state-of-the-art technology and dedicated support team ensure a smooth launch, so you can focus on what matters from day one.

Quality assured through testing

Every machine is thoroughly tested before shipping, ensuring top performance and reliability in your production environment.

Effortless integration with your existing systems

Our equipment is engineered for seamless integration, enhancing your current production line without interruption and boosting overall efficiency.

Reach out to learn more about the One Shot Mold Plant

Ready to take your production to the next level with the One Shot Mold Plant? Request a custom quote by filling out the form below with your specific requirements, such as mold size, desired output, and cooling needs.

Get contacted by Imperial and get a quote

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